Eralmak | Process

Machining


Since 1972, our company has been operating to meet the roller needs of our customers in the field of machining, continuously updating its machinery and production capacity to meet customer requirements. Our factory's machining department handles high-quality pipe and shaft materials on precision CNC lathes, milling, and grinding machines. Our factory is equipped with a team and equipment specialized in the field of machining. We continuously follow technological innovations and consistently improve our production processes. We offer customized solutions according to customer demands to meet industrial needs. Our roller production is in dimensions of Ø800 x 6000.



Welding


Another crucial aspect of our production process at the factory is the welding of components. The welded manufacturing process is carried out in accordance with ISO 3834 standards.



Coating


Coatings applied on rollers are used to extend the lifespan of industrial rollers, enhance their performance, and achieve a specialized surface for specific processes. These coatings are typically chosen to increase the durability of rollers used in various industries under certain conditions. The three common types of coatings are rubber, teflon, and chrome coatings. Each type of coating has different application methods and techniques. The choice of coating depends on the industry in which the roller will be used and the working conditions it will be exposed to. The coating process generally consists of several stages: surface preparation, coating process, and subsequent quality control tests before,during and after coating process. These steps must be carried out meticulously to ensure the coating is successful.



Quality Control


In order for all the products produced to meet the demands and expectations of our customers in the best way, quality control process is carried out at every stage of production. The quality standards determined during the design phase of the production are carefully examined to what extent they are complied with after production. Thanks to the inspections carried out from the procurement process to the shipment, unexpected nonconformities are detected at the right time and faulty product rates are minimized.



Packaging & Shipment


Each roller is individually packaged to ensure protection from corrosion and external environmental conditions. The rollers are shipped in wooden crates that have been specifically designed to accommodate the rollers and provide protection during transit.


Contact us


Er-Al Makina Yedek Parça Üretim San. Tic. Ltd. Şti.

Fevzipaşa Mah. Gülnar Sokak No.2/2 Değirmenköy

Silivri İstanbul | 34586 Turkey

+90 212 711 60 30

info@eralmak.com